Maintenance - and Assembly Instructions MTJ MRJ - ENG - 202012 Compressed

MAINTENANCE AND ASSEMBLY
INSTRUCTIONS
MTJ - MRJ SERIES

MTJ MRJ Series MANUAL
NOTES
The specifications in order to improve the products in this catalogue are subject to change without notice.
MANUAL MTJ MRJ Series
TABLE OF CONTENTS
CONTENTS PAGE
GENERAL INFORMATION _ _ _ _ _ 1.005.0
Used symbols _ _ _ _ _ 1.005.0
Tightening torques _ _ _ _ _ 1.005.0
General safety instructions _ _ _ _ _ 1.005.0
Safe operation _ _ _ _ _ 1.005.0
Modification of the linear unit _ _ _ _ _ 1.010.0
Lables and notices _ _ _ _ _ 1.010.0
Warranty _ _ _ _ _ 1.010.0
Handling the linear unit _ _ _ _ _ 1.015.0
Product description _ _ _ _ _ 1.025.0
Overview _ _ _ _ _ 1.035.0
MOUNTING _ _ _ _ _ 1.035.0
Fixing system _ _ _ _ _ 1.035.0
Magnetic field sensor _ _ _ _ _ 1.040.0
Mechanical and inductive switch_ _ _ _ _ 1.045.0
Motor with the coupling _ _ _ _ _ 1.050.0
MAINTENANCE _ _ _ _ _ 1.055.0
Lubrication of the carriage _ _ _ _ _ 1.055.0
Lubrication of the cover strip _ _ _ _ _ 1.055.0
Lubricant _ _ _ _ _ 1.055.0
Lubricant quantities and intervals_ _ _ _ _ 1.055.0
Normal operating conditions _ _ _ _ _ 1.060.0
ASSEMBLIES _ _ _ _ _ 1.065.0
MTJ 40 _ _ _ _ _ 1.065.0
MRJ 40 _ _ _ _ _ 1.070.0
MTJ 65 S _ _ _ _ _ 1.075.0
MTJ 65L _ _ _ _ _ 1.080.0
MRJ 65 L _ _ _ _ _ 1.085.0
MTJ 80 S _ _ _ _ _ 1.090.0
MTJ 80 L _ _ _ _ _ 1.095.0
MRJ 80 L _ _ _ _ _ 1.100.0
MTJ 110 S _ _ _ _ _ 1.105.0
MTJ 110 L _ _ _ _ _ 1.110.0
MRJ 110 L _ _ _ _ _ 1.115.0
MTJ ECO 40 S _ _ _ _ _ 1.120.0
MTJ ECO 40 L _ _ _ _ _ 1.125.0
REPLACEMENT OF ASSEMBLIES MTJ/MRJ SERIES _ _ 1.130.0

Removing the cover plate _ _ _ _ 1.130.0
Replacing the protection strip _ _ _ _ 1.130.0
Removing the end blocks _ _ _ _ 1.135.0
Replacing the toothed belt _ _ _ _ 1.135.0
Tensioning the toothed belt _ _ _ _ 1.140.0,
REPLACEMENT OF ASSEMBLIES MTJ 40 ECO SERIES _ 1.145.0

Loosening the toothed belt _ _ _ _ 1.145.0
Removing the end blocks _ _ _ _ 1.145.0
Replacing the toothed belt _ _ _ _ 1.150.0
Tensioning the toothed belt _ _ _ _ 1.150.0
Replacing the end blocks _ _ _ _ 1.155.0
Replacing the carriage _ _ _ _ 1.155.0
Replacing the profile / the rail _ _ _ _ 1.155.0
The specifications in order to improve the products in this catalogue are subject to change without notice. 1.000.0
GENERAL INFORMATION
USED SYMBOLS
Remark, note For more information see the catalogue
Linear Units
Linear Units
Linear Units
Linear Units
Linear Units
Warning! Do not use glue in current step

Danger!
Risk of coming into contact with power Use dedicated tools for the current step
conducting parts! Cut off power supply!
Caution! Use different tightening torque than in

Keep Linear Unit clean! MA
Cover it, if necessary!
the table on page 1.005.0
TIGHTENING TORQUES
The following tightening torques are recommended for screws of strength class 8.8
Screw
8.8 M2 M2,5 M3 M4 M5 M6 M8 M10 M12
Mmax
0.4 0.7 1.3 2.8 5.6 9.6 23 45 74
[ Nm ] Tightening torque
GENERAL SAFETY INSTRUCTIONS
To ensure the right functionality of the MTJ Linear Unit, it must be handled with care. It is not allowed to
put any tools or any other items which can cause damage to the linear unit on the linear unit.
The linear Unit must be proteceted against any liquid that can cause damage to it.
The MTJ Linear unit must be placed in a dry, clean environment. For information on conditions in which
the linear module can operate please contact us.
If the Linear Unit isn’t in use, place it in a dry, clean envrionment and cover it to prevent any damage.
SAFE OPERATION
The linear unit must not be put into service until the final machinery into which it is installed has been
declared in confirmity with the provisions of the Machinery Directive, where appropriate.
Each operation of the Linear Unit that is not in compliance with its intended use can lead to the product being
damaged, accidents and at the same time stoppages in production. To ensure a safe operation please refer to this
Instruction Manual and the operating manual of other machinery where the Linear Unit is to be incorporated.
Linear unit satisfies the requirements of EC Machinery Directive 2006/42/EC according to European or
national standards of Safety of machinery:
EN ISO12100-1
EN ISO 12100-2
Checking the linear unit

In accordance with the EU Health and Safety Directive 89/655/EEC article 4a, the operating company must
subject the unit to thorough checking prior to putting it into operation, after carrying out repairs, and after
malfunctions have occurred.
Requirements for personnel

The linear units may only be installed, operated, maintaned, repaired or dismantled by appropriately qualified
personnel in accordance with the specification used in this manual use. All qualified personnel must have read and
understood this Instruction manual.
1.005.0 The specifications in order to improve the products in this catalogue are subject to change without notice.
MODIFICATION OF THE LINEAR UNIT

The linear unit must not be modified without our written consent. Any such unauthorised modification will void our
liability in respect of the unit. The operating company may only carry out the maintenance and repair work detailed
in this Instruction manual.
LABELS AND NOTICES

All notices and labels attached on the linear unit must be fully visible and are not allowed to be removed. They
must ensure compliance with all instructions contained on them. Damaged or illegible notices and labels must be
replaced.
WARRANTY
The warranty conditions are laid down in the terms and conditions of delivery and payment issued at the time of
the order. Warranty cover will be voided if:
·the unit is not operated in accordance with the stipulated regulation use;
·the instructions set out in this operating manual are not followed;
·the unit is modified without the consent of the manufacturers;
·the screws sealed by locking varnish are unlocked.
The manufacturer’s warranty in respect of maintenance and repair work applies only if original replacement parts
are used.
HANDLING THE LINEAR UNIT
The Linear units are carefully packed in a HARD WOODEN BOX for a safe transportation.
To take the Linear Unit out of the box, please consider the following handling instructions:
- Never lift the Linear Unit by the END BLOCKS - see PICTURE A
- Never grab by the TIMING BELT of the Linear Unit
- Never grab by the CARRIAGE
- Never grab by the PROTECTION STRIP
To take the Linear Unit out of the box, a suitable lifting tool is needed. Always lift and carry the Linear Unit by the
main profile.
The Linear Unit must be supported all the time during the handling until it is fixed - mounted on the place, where it is
meant to be. For correct handling please refer to page number 1.020.0
PICTURE A is showing, that handling with the Linear Unit in this position is wrong, because the profile, guides and
other components might get deflected or damaged.
Carrying the Linear Unit

holding the END BLOCKS
isn’t allowed, it must be
carried holding the
PROFILE of the Linear Unit.
PICTURE A
PICTURE B is showing correct handling of the Linear Unit.
PICTURE B
L > 2000mm
1/9L 2/9L 3/9L 2/9L 1/9L

L
PICTURE C is showing correct handling of the Linear Unit.
PICTURE C
L < 2000mm
2/7L 3/7L 2/7L

L
WARNING
Calculate the weight of the linear unit in order to choose the suitable lifting tool for the transportation of the Linear
Unit.
Please refer to the catalogue UNIMOTION - LINEAR UNITS for weight calculations.
Linear Unit needs to be stored in dry place and protected against corrosion. Make sure that there is no danger for
the Linear Unit to get damaged.
PRODUCT DESCRIPTION
MTJ Series
4
2 3
1
7
6
5
1- Drive block with pulley
2- Corrosion-resistant protection strip (available also without protection strip)
3- AT polyurethane toothed belt with steel tension cords.
4- Carriage; with built in Magnets
5- Aluminium profile-Hard anodized
6- Linear Ball Guideway
7- Central lubrication port; both sides
8- Tension End with integrated belt tensioning system
MRJ Series
4
2 3
1
7 8
6
5
2- Corrosion-resistant protection strip (available also without protection strip)
3- AT polyurethane toothed belt with steel tension cords.
4- Carriage; with build in Magnets
6- Track Roller (journal Bearing)
7- Two hardened steel Round guide (58/60 HRC)
8- Central lubrication port; both sides
9- Tension End with integrated belt tensioning system
MTJ ECO series
3
2
1
6
7
5 6
4

2- AT polyurethane toothed belt with steel tension cords
3- Carriage
4- Linear Ball Guideway
5- Belt Tensioning system
6- Lubrication port
8- End block
OVERVIEW
Identification label and additional or replacement parts of the Linear Unit
1 - ID number
2 - Serial number
3 - Type of Linear Unit (ordering code)
In the case of ordering additional or

replacement parts for the Linear Unit
all data from the identification label
must be given. www.unimotion.eu
The label must be fully visible(in particular details of the serial number) and must ensure compliance with all the
instructions contained on it. Damaged or illegible label must be replaced.
MOUNTING
Fixing system
Linear Units MTJ A B

MRJ [ mm ] [ mm ]
Linear Units
Linear Units
Linear Units
Linear Units
40 50 64,4
65 78 93
80 93 108
The linear Unit must be mounted by
the aluminium profile with evenly 110 130 150
distributed clamping fixtures along ECO
the entire length! 40 52 66
±0,1
The modules are mounted by

Number of clamping fixtures: using fixtures which are placed
in the slot on the side of the
Please refer to our catalogue UNIMOTION profile.
Linear Units on page 7.000.0
Fixing system - T AP/PIN Holes
Fixing the Linear Unit can also be done by the botom of profile using TAP / PIN holes, which can be made on request.
TAP / PIN holes can only be made based on the manufacturer’s drawing of the position and depth of
the TAP / PIN holes. For the drawings showing position and depth of TAP/PIN holes, please contact us.
MOUNTING
Magnetic field sensor - REED SWITCH
Magnetic field sensor
STEP 1: Placing of the switch can

be done on the left or right side of
the profile of the Linear Unit.
STEP 1
STEP 2: After the switch is placed

into the groove, tighten the screw.
STEP 2
Tighten the screw
of the REED switch
with a torque of
MAX 0.6Nm
MOUNTING
Mechanical and Inductive switch with the mounting bracket
Activation block STEP 1: Mount the activation block

on the connection plate in the desired
location. The activation block can be
mounted on the left or right side. After
the activation block is placed in the
desired location, tighten the screws.
STEP 1
Mechanical switch with the bracket STEP 2: Place either the mechanical
switch or inductive switch with
brackets in the slots and position
them on the desired location. The
Inductive switch with the bracket mechanical or inductive switch with
brackets can be placed in the slots
either on the left or right side of the
profile of Linear Unit.
STEP 2
STEP 3: After the mechanical or

inductive switch with the bracket is
placed in the desired place in the
slots, tighten the screws of the
bracket.
STEP 3
For tightening torques for the screws please refer to page number 1.005.0
MOUNTING
Motor with coupling
If motor adapter has inner through hole of the same size its entire length.
S T E P 1: Attach one half of the coupling to the shaft of the linear unit and other to the shaft of the motor.
Insert coupling spider into one half of the coupling.
S T E P 2: Attach motor adapter to the linear unit.
S T E P 3: Attach motor to the motor adapter.
S TE P 1
S TE P 2
S TE P 3
S TE P 1
If motor adapter has inner through hole with the narrowing at one end.
S T E P 1: Attach motor adapter to the side on which the through hole is narower.
S T E P 2: Attach complete coupling to the axle on the wider side of the hole.
S T E P 3: Assemble two parts together and tighten the remaining screw on the coupling through appropriate hole in motor adapter.
S TE P 1
S TE P 2
S TE P 3
Tighten the screws on the coupling halves Linear Units

Linear Units
Linear Units
with coupling tightening torque.

Linear Units
Linear Units
The maximum torque and maximum Linear Units

Linear Units
Linear Units
speed of the motor must never exceed the

Linear Units
Linear Units
limits of the Linear Unit!
For tightening torques for the screws please refer to page number 1.005.0
MAINTENANCE
For each Linear Unit the basic lubrication is done in the factory before shipment.
All bearings have been lubricated for life and do not require any additional lubrication under normal operating
conditions.
Lubrication of the carriage

Carriage lubrication is done via lubricating nipple
DIN 3405 D at the center of the carriage.
Lubrication of the cover strip

Only applies for linear units with the steel cover strip!
Apply a thin oil film to the cover strip.

Once the oil is applied equally on the cover strip
move the carriage over the entire length.
Please note that, if the linear unit is working in an
area with many dust particles, the lubrication must
reapplied every once in a while.
Lubricant
Recommended grease for MTJ
Lubcon TURMOGREASE LC 802 EP

Recommended oil for MRJ
Lubcon TURMOFLUID 4800

Recommended oil for the steel cover strip
Lubcon TURMOFLUID ED 13
For lubrication and re-lubrication of the linear units grease lubricant must only be used!
Do not use the grease which contains any solid parts!
Lubricant quantities and intervals
MTJ Travel path Grease - relubricating quantity MRJ Travel path Oil - relubricating quantity
[ km ] [ cm3 ] [ km ] [ cm3 ]
Carriage 2nd Carriage
65 5000 0.4 0.4 65 5000 6
80 5000 0.7 0.7 80 5000 8
110 10000 1.4 1.4 110 5000 12.5
ECO
40 5000 0.7 0.7
The stated lubrication intervals in the table above are sufficient for the normal operating
conditions. If you have special operating conditions please contact us.
Lubrication intervals are every 500 operating hours or after the specified travel path
stated in the table above. Depends which value is first reached.
MAINTENANCE
Normal operating conditions
Temperature: 10 °C - 30 °C
Travel speed: MRJ = 10 m/s

MTJ 3 m/s
Stroke: MTJ MRJ 40 > 50 mm

MTJ MRJ 65, 80, 110 > 60 mm
Load: = 0.2 C
ASSEMBLY MTJ 40
12 7 3 11 9 10 5 4 8 1 2 6
ITEM QTY PART NAME LENGTH / QTY ID

1 1 DRIVE BLOCK MTJ / MRJ 40
TYPE 0 36543
TYPE 1L 36644
TYPE 1R 36772
TYPE 2 36645
TYPE 10L 53511
TYPE 10R 53513
TYPE 20 53512
2 1 TENSION BLOCK MTJ / MRJ 40 36541
3 1 CARRIAGE MTJ 40 36540
4 1 PROFILE MTJ / MRJ 40 STROKE + 124 36591
5 1 RAIL GUIDE MR 12 - M STROKE + 85 8207
6 1 TOOTHED BELT AT3 X 20 FOR MTJ / MRJ 40 2 X STROKE + 425 43239
7 1 PROTECTION STRIP FOR MTJ / MRJ 40 STROKE + 165 41318
8 2 MAGNET FOR PROTECTION STRIP MTJ / MRJ 40 STROKE + 124 36932
9 ALLEN SCREW M3 x 8 DIN 912 (RAIL LENGTH/25)+0,5 52937
10 SQUARE NUT M3 DIN 562 (RAIL LENGTH/25)+0,5 37303
11 COVER FOR Mr12 (RAIL LENGTH/25)+0,5 -
12 2 CARRIAGE BLOCK MINI MR12 MNZZ VS-N 41478
ASSEMBLY MRJ 40
7 3 5 4 1 8 2 6
ITEM QTY PART NAME LENGTH ID

TYPE 0 36543
TYPE 1L 36644
TYPE 1R 36772
TYPE 2 36645
TYPE 10L 53511
TYPE 10R 53513
TYPE 20 53512
3 1 CARRIAGE MRJ 40 36555
5 2 ROUND GUIDE FI 6 STROKE + 85 13271
ASSEMBLY MTJ 65 S
12 3 7 11 9 10 5 4 8 1 2 6

TYPE 0 36615
TYPE 1L 37033
TYPE 1R 37039
TYPE 2 37040
TYPE 10L 53568
TYPE 10R 53569
TYPE 20 53570
3 1 CARRIAGE MTJ 65 S 36617
5 1 RAIL GUIDE AR - HR 15 STROKE + 140 41518
9 SCREW DIN 912 M4 X 16 (RAIL LENGTH/60)+0,5 47079
10 SLOT NUT 5 M4 FLAT (RAIL LENGTH/60)+0,5 5779
11 COVER FOR AR - HR 15 (RAIL LENGTH/60)+0,5 -
12 1 CARRIAGE BLOCK HRC15MN S V1 N 41509
ASSEMBLY MTJ 65 L
12 7 3 11 9 10 5 4 8 1 2 6

TYPE 0 36615
TYPE 1L 37033
TYPE 1R 37039
TYPE 2 37040
TYPE 10L 53568
TYPE 10R 53569
TYPE 20 53570
3 1 CARRIAGE MTJ 65 L 36618
10 SLOT NUT 5 M4 FLAT (RAIL LENGTH/60)+0,5 5779
ASSEMBLY MRJ 65 L
7 3 5 4 1 8 6 2

TYPE 0 36615
TYPE 1 - L 37033
TYPE 1 - R 37039
TYPE 2 37040
TYPE 10 - L 53568
TYPE 10 - R 53569
TYPE 20 53570
ASSEMBLY MTJ 80 S
12 7 3 11 9 10 5 4 8 1 6 2

TYPE 0 36700
TYPE 1L 36770
TYPE 1R 36766
TYPE 2 36767
TYPE 10L 53679
TYPE 10R 53114
TYPE 20 53680
10 SQUARE NUT DIN 557 M5 (RAIL LENGTH/60)+0,5 40769
ASSEMBLY MTJ 80 L
12 7 3 11 9 10 5 4 1 8 6 2

TYPE 0 36700
TYPE 1L 36770
TYPE 1R 36766
TYPE 2 36767
TYPE 10L 53679
TYPE 10R 53114
TYPE 20 53680
10 SQUARE NUT DIN 557 M5 (RAIL LENGTH/60)+0,5 40769
ASSEMBLY MRJ 80 L
7 3 5 4 1 8 6 2

TYPE 0 36700
TYPE 1 L 36770
TYPE 1R 36766
TYPE 2 36767
TYPE 10L 53679
TYPE 10R 53114
TYPE 20 53680
ASSEMBLY MTJ 110 S
12 3 9 11 10 5 1 4 6 8 7 2

TYPE 0 44553
TYPE 1L 44554
TYPE 1R 44555
TYPE 2 44556
TYPE 10L 53790
TYPE 10R 53791
TYPE 20 53792
12 1 CARRIAGE BLOCK ARC25MN S V1 N 44932
ASSEMBLY MTJ 110 L
3 11 9 8 7 6 4 2
12 10 5 1

TYPE 0 44553
TYPE 1L 44554
TYPE 1R 44555
TYPE 2 44556
TYPE 10L 53790
TYPE 10R 53791
TYPE 20 53792
12 2 CARRIAGE BLOCK ARC25MN S V1 N 44932
ASSEMBLY MRJ 110 L
3 5 8 4 1 6 7 2

TYPE 0 44553
TYPE 1L 44554
TYPE 1R 44555
TYPE 2 44556
TYPE 10L 53790
TYPE 10R 53791
TYPE 20 53792
5 2 ROUND GUIDE FI 10 FOR MRJ 110 STROKE + 280 13273
ASSEMBLY MTJ ECO 40 S
10 3 9 5 7 8 4 6 1 2

1 1 DRIVE BLOCK MTJ ECO 40
TYPE 0 37196
TYPE 1L 37189
TYPE 1R 41030
TYPE 2 37190
TYPE 10L 53517
TYPE 10R 53516
TYPE 20 53518
2 1 DRIVEN BLOCK MTJ ECO 40 37179
3 1 CARRIAGE MTJ ECO 40 S 37210
4 1 PROFILE MTJ ECO 40 STROKE + 187 36439
6 1 TOOTHED BELT AT5 X 12 FOR MTJ ECO 40 2 X STROKE + 605 37198
7 HAMMER NUT 8 - M4 (RAIL LENGTH/60)+0,5 5704
ASSEMBLY MTJ ECO 40 L
10 3 8 7 9 5 4 6 1 2

1 1 DRIVE BLOCK MTJ ECO 40
TYPE 0 37196
TYPE 1L 37189
TYPE 1R 41030
TYPE 2 37190
TYPE 10L 53517
TYPE 10R 53516
TYPE 20 53518
2 1 DRIVEN BLOCK MTJ ECO 40 37179
3 1 CARRIAGE MTJ ECO 40 L 37183
4 1 PROFILE MTJ ECO 40 STROKE + 255 36439
5 1 RAIL GUIDE AR-HR 15 STROKE + 214 41518
6 1 TOOTHED BELT AT5 X 12 FOR MTJ ECO 40 2 X STROKE + 675 37198
8 HAMMER NUT 8 - M4 (RAIL LENGTH/60)+0,5 5704
REPLACEMENT OF ASSEMBLIES - MTJ/MRJ SERIES

- any furthermentioned modifications, without our written consent, will void our liability in respect of the linear unit,
- before any operation make sure that the module is disconnected from the power grid to prevent possible injuries
caused by the electrical current or moving parts,
- MTJ 40: due to the precise fit between railguide MR 12 and carriage block Mini MR 12 both need to be replaced
at the same time even if only one of them fails.
Removing the cover plate
STEP 1: remove the screws.
STEP 2: remove the cover plate.

STEP 1
Note: attaching the cover plate is conducted in
the reverse order.
STEP 2
Replacing the protection strip
STEP 1: remove the cover plate as described in

chapter “Removing cover plate”.
STEP 2: loosen the set screws that hold the

protection strip and remove it. STEP 2
STEP 3: place new protection strip on top of the
module and attach it to one end block.
STEP 4: slide the carriage as close as possible to

the end block to which protection strip is attached
and screw the cover plate over the protection strip
on the carriage.
Note: when placing the cover plate back on the STEP 5

carriage watch for the lubrication nipple.
STEP 5: slide with a hand over the protection strip

towards the loosened end to tighten it. At the end
block hold protection strip tensioned and tighten
two set screws to fix the strip.
Note: all screws (except set screws) must be glued (Loctite 243) and screwed with
the torque specified in the table on page 1.005.0 unless written otherwise at the
individual steps.
Removing the end blocks
STEP 1: remove the protection strip and the cover

plate as described in previous chapters.
STEP 2
STEP 2: loosen the belt by unscrewing two set
screws on the side of the tensioning end block and
two tensioning screws under the plastic plugs.
Count the number of turns that the tensioning
screws are screwed in (as you will need it when
STEP 3 tensioning the toothed belt).
STEP 3: detach toothed belt from the carriage by

removing screws that hold belt.
STEP 4: remove set screws that hold end blocks on

either of the two or both blocks depending on which
of the blocks you wish to remove.
STEP 4 STEP 5: pull the end blocks away from the main
profile to detach them from it.
STEP 5
Replacing the toothed belt
STEP 1: remove the cover plate and the protection

strip from the module.
STEP 4
STEP 2: remove end blocks from the module.
STEP 3: remove toothed belt from the module.
STEP 4: put the belt through the end blocks by

removing the protection strip holders and taking the
end blocks apart. On tensioning block you also
need to remove one tensioning screw.
STEP 5 STEP 5: attach the drive block to the profile
STEP 6: put the toothed bar (marked orange)

under the end of the toothed belt. Make sure that
the holes are aligned. Hold it with pliers or hex key
(Allen key). Pull it together with the belt until it lays
in the slot.
Glue and tighten the screws to fix the belt in place.
Tighten screws to:
MTJ40-1Nm MTJ65-1Nm
MTJ80-1.5Nm MTJ110-3.5Nm
STEP 7: repeat step 6 on the other side while

pushing the tensioning block towards the profile.
STEP 6 Once the belt is in place tighten the set screws to fix
the end block to the profile.
STEP 8: reattach the protection strip, protection MA

strip holders and cover.
individual steps.
Tensioning the toothed belt
STEP 1: remove the stickers from the peeking

holes.
STEP 2
MA STEP 2: tension the belt. Turn two tensioning
screws on the tensioning block the same number of
times as when loosening the belt.
Note: the shaft key can be set to any orientation.

You can turn shaft prior to tensioning the belt in
direction as if the carriage would be moving
towards the drive end block.
STEP 3: make sure that the belt is running at the

middle of the pulley. Check by looking through the
peeking holes and tighten or loosen one of the
tensioning screws by small amount if needed.
Note: for this step the carriage needs to be moving

up and down the length of the profile.
STEP 7
STEP 4: lock the tensioning screws by tightening
two set screws on each side of the tensioning
pulley.
Plug the holes over the tensioning screws with the
plastic plugs and peeking holes with the stickers.
Alternative option for step 2: turn the tensioning

screws until the belt starts to tension.
Check the tensioning distance from the chart and
calculate number of turns the screws must be
turned.
Tension the belt by turning the screws.
Module size Screw lead [mm]
40 0.7
Tensioning distance [mm]
65 1 Number of turns
Screw lead [mm]
80 1
110 1.25
individual steps.
REPLACEMENT OF ASSEMBLIES - MTJ 40 ECO SERIES
Before any operation make sure that the module is disconnected from the power grid to prevent possible injuries
caused by the electrical current or moving parts.
Loosening the toothed belt
STEP 1: loosen the screws (highlighted in green).
STEP 2: loosen the belt by unscrewing two screws

(highlighted in red) on each side. Count number of
turns the screws are screwed in (you will need it
when tensioning the belt).
Note: if you wish to remove the belt completely

unscrew all eight screws.
Removing the end blocks
STEP 1: loosen and detach the toothed belt from

carriage
STEP 2: loosen the screws attaching the end

block(s) to the profile.
STEP 2
STEP 3: remove the end block(s).
STEP 3
individual steps.
Replacing the toothed belt
STEP 1: loosen the toothed belt.
STEP 2: remove driven end block from the profile.

STEP 4
STEP 3: remove the toothed belt.
STEP 4: slide new belt into the hole in the profile.

Keep pushing until the belt emerges from the hole
above the profile. Help with turning the drive axle.
STEP 5: slide the other end of the belt into the hole
near the bottom of the driven end block and push it
until it emerges from the hole above.
STEP 7
STEP 6: attach driven end block to the profile.
STEP 7: attach ends of the belt to the carriage in a

way that the attachment screws lie in the groove
towards the outer part of the carriage and the belt is
straight but not tensioned.
Tensioning the toothed belt
MA STEP 1: Tension the belt by screwing in the

tensioning screws same number of turns as when
unscrewing them (See chapter - Loosening toothed
belt).
Note: the shaft key can be set to any orientation.

You can turn the shaft prior to tensioning the belt in
direction as if the carriage would be moving
towards the drive end block.
STEP 2: make sure that the belt is leaving the

carriage as parallel to the longitudinal axis of the
module as possible.
MA STEP 3: glue and tighten attachment screws (one

at a time with 2 Nm of torque). After attachment
screws are tightened glue also the tightening
screws. Screw them in the hole just far enough that
the screw head touches the toothed bar.
Alternative option for step 1: turn the tensioning

screws until the belt starts to tension.
Check the tensioning distance from the chart and
calculate number of turns the screws must be
Tensioning distance [mm]
turned. Number of turns
Tension the belt by turning the screws. Screw lead [0.8 mm]
STEP 1
individual steps.
Replacing the end blocks
STEP 1: loosen the belt and detach it from the

carriage.
STEP 2
STEP 2: loosen two screws that are attaching end
block to the profile.
STEP 3: remove end block an replace it with the

new one.
Note: insert the toothed belt through the new end

block before attaching it to the profile. If you are
inserting belt into the drive block, turn axle in
addition to pushing the belt.
STEP 4: reattach the toothed belt to the carriage

and tension it as described in the previous steps.
Note: the procedure for replacing the end blocks is

STEP 3 the same regardless of which end block is being
replaced.
Replacing the carriage
STEP 1: detach the toothed belt from the carriage.
STEP 2: detach one end block (the toothed belt

does not need to be removed from the end block).
STEP 3: replace the carriage
STEP 4: reattach end block and the toothed belt

and tension the toothed belt as described in the
previous steps.
Note: if the carriage is replaced we recommend

that the rail is also replaced.
Replacing the profile / the rail
STEP 1: remove end blocks and the carriage as

described in the previous steps.
STEP 2: remove the rail from the profile.
STEP 3: Change rail / profile.
STEP 4: attach the rail to the profile. Make sure that

the profile is turned the right way. Center the rail on
the profile with a caliper.
STEP 5: insert the carriage, attach the end blocks

and the toothed belt and tension the belt as
described in the previous steps.
individual steps.
We cover all major markets. If you wish to
contact us, send us an enquiry and we would
be happy to assist you.

Maintenance - and Assembly Instructions MTJ MRJ - ENG - 202012 Compressed

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Maintenance - and Assembly Instructions MTJ MRJ - ENG - 202012 Compressed

Uploaded by

Copyright:

Available Formats

MAINTENANCE AND ASSEMBLY

MTJ - MRJ SERIES

REPLACEMENT OF ASSEMBLIES MTJ/MRJ SERIES _ _ 1.130.0

REPLACEMENT OF ASSEMBLIES MTJ 40 ECO SERIES _ 1.145.0

Warning! Do not use glue in current step

Caution! Use different tightening torque than in

GENERAL SAFETY INSTRUCTIONS

Checking the linear unit

Requirements for personnel

MODIFICATION OF THE LINEAR UNIT

LABELS AND NOTICES

HANDLING THE LINEAR UNIT

Carrying the Linear Unit

PICTURE B is showing correct handling of the Linear Unit.

1/9L 2/9L 3/9L 2/9L 1/9L

PICTURE C is showing correct handling of the Linear Unit.

2/7L 3/7L 2/7L

MTJ ECO series

1- Drive block with pulley

In the case of ordering additional or

Linear Units MTJ A B

The modules are mounted by

Fixing system - T AP/PIN Holes

Magnetic field sensor - REED SWITCH

Magnetic field sensor

STEP 1: Placing of the switch can

STEP 2: After the switch is placed

Mechanical and Inductive switch with the mounting bracket

Activation block STEP 1: Mount the activation block

STEP 3: After the mechanical or

Motor with coupling

Tighten the screws on the coupling halves Linear Units

with coupling tightening torque.

The maximum torque and maximum Linear Units

speed of the motor must never exceed the

limits of the Linear Unit!

Lubrication of the carriage

Lubrication of the cover strip

Apply a thin oil film to the cover strip.

Lubcon TURMOGREASE LC 802 EP

Lubcon TURMOFLUID 4800

Lubricant quantities and intervals

Normal operating conditions

Travel speed: MRJ = 10 m/s

Stroke: MTJ MRJ 40 > 50 mm

ITEM QTY PART NAME LENGTH / QTY ID

ITEM QTY PART NAME LENGTH ID

ITEM QTY PART NAME LENGTH / QTY ID

ITEM QTY PART NAME LENGTH / QTY ID

ITEM QTY PART NAME LENGTH ID

ITEM QTY PART NAME LENGTH / QTY ID

ITEM QTY PART NAME LENGTH / QTY ID

ITEM QTY PART NAME LENGTH ID

ASSEMBLY MTJ 110 S

ITEM QTY PART NAME LENGTH / QTY ID

ASSEMBLY MTJ 110 L

ITEM QTY PART NAME LENGTH / QTY ID

ASSEMBLY MRJ 110 L

ITEM QTY PART NAME LENGTH ID

ASSEMBLY MTJ ECO 40 S

ITEM QTY PART NAME LENGTH / QTY ID

ASSEMBLY MTJ ECO 40 L